|Material for mould||H13,DIEVAR,QDN,8407,2344V,TQ1,2343,SKD61,
|Heat treatment for mould||Hardened, HRC50~55|
|Mould features||Advanced design, Logical structure, High precision,
Qualified materials, Long lifetime, Short delivery time.
|Material for product||Aluminum & Aluminum alloy A356, A360, A380, A390, ADC-12,ADC10,Zinc & Zinc alloy. ZA-3,ZA-5,ZA-8,alloy steel,Nodular,Titanium.Zinc,zinc alloy,stainless steel.gray iron.ductile Iron.Brass.aluminum alloy.alloy steel,carbon steel,
|Standard||ASTM, ASME, DIN, JIS, ISO, BS, API, EN|
|Certificate||ISO9001, CE, TUV, SGS or as your requirement to do test by the third party|
|Tolerance||Up to +/- 0.002mm|
|Dimension||As per customers’ request|
|Processing||Step1: Die Casting/sand casting/gravity casting
Step2: CNC turning, CNC turning and milling compound processing, 3/4/5 axis CNC milling, drilling, wire-cutting, EDM, grinding etc.
Step3: Surface treatment
|Surface||Anodize, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving, ED- Coating, Chromate Plating, Zinc Plating, Dacromat Coating, etc.|
|Marking||as per clients’ requirements|
|Inspection||material, dimension, heat treatment, hardness, NDT, surface|
|Quality||ISO9001, PPAP control production|
|Lead time||20-30days for sample, consult with customer for mass production|
|Delivery||Express for sample, CZPT shipping/air for mass production|
|Our Capabilities||CNC machining, CNC center machining, drilling, milling, turning, grinding, tapping, die casting, casting, forging, stamping|
|Engineering&manufacturing services||R&D process, tooling and gauging design, product design
Integrated CAD/CAM system, test and measuring
|Packing||Eco-friendly pp bag / EPE Foam /Carton boxes or wooden boxes
As customer’s specific requirements
|Others||Recyclable, in line with environmental requirements and standards, and reliable|
Q:Are you a factory or trading company?
A: We are factory.
Q:What do I need for offering a quote?
A: Detailed drawings (PDF/STEP/IGS/DWG…) with material, quantity and surface treatment information.
Q:How about the MOQ?
A:MOQ depends on your need ,besides, we welcome trial order before mass-production.
Q:Can I get a quote without drawings?
A:Yes, we appreciate to receive your samples, pictures or drafts with detailed dimensions for accurate quotation.
Q:How long can I have the sample
A:Depends on your products and request, it usually takes 7-20days.
Q:Will my drawings be divulged if you benefit?
A: No, we pay much attention to protect our customers’ privacy of drawings, signing NDA is also accepted if need.
Q:Is it possible to know how is my product going on without visiting our company?
A:We will offer a detailed products schedule and send weekly reports with pictures and videos
Q: How do you control the quality?
A:Material inspection–Check the material surface and roughly dimension.
Production first inspection–To ensure the critical dimension in mass production.
Sampling inspection–Check the quality before sending to the warehouse.
Final inspection–100% inspected before shipment.
Q: What will you do if we receive defective parts?
A: Please kindly send us the pictures, our engineers will find the solutions and remake them for you asap.
|Type:||Chemical Hardening Sand|
|Casting Method:||pressure Crystallization|
|Sand Core Type:||Oil Sand Core|
Using Agricultural Gearboxes in Specialized Tasks: Tilling and Planting
Agricultural gearboxes are versatile components that play a crucial role in various farming operations, including specialized tasks such as tilling and planting. Here’s how agricultural gearboxes are utilized in these tasks:
- Tilling: Tilling is an essential step in preparing the soil for planting. Agricultural gearboxes are used in tractor-mounted tillers to drive the rotating tines that break up and turn over the soil. The gearbox’s high torque capabilities and power transmission efficiency allow the tiller to work effectively even in tough soil conditions. Adjustable gear ratios in the gearbox enable operators to control the tiller’s speed and penetration depth, optimizing soil preparation.
- Planting: Precision planting requires accurate seed placement and spacing to maximize crop yield. Agricultural gearboxes are integrated into planting equipment to drive mechanisms that distribute seeds evenly at the desired depth. The gearbox’s ability to transmit power with precision ensures consistent seed placement, contributing to uniform germination and plant growth. Some gearboxes in planting equipment also offer variable speed options, allowing farmers to adjust planting rates based on seed types and field conditions.
By enabling efficient power transmission and offering customizable speed and torque settings, agricultural gearboxes enhance the effectiveness of specialized tasks like tilling and planting. Farmers can rely on these gearboxes to achieve optimal soil preparation and planting accuracy, ultimately contributing to higher crop yields.
Types of Farming Equipment Incorporating Agricultural Gearboxes
Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:
- Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
- Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
- Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
- Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
- Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
- Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
- Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
- Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
- Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
- Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.
These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.
Types of Agricultural Gearboxes for Specific Tasks
Various types of agricultural gearboxes are designed to cater to specific tasks and applications in farming. These gearboxes are engineered to meet the unique requirements of different agricultural machinery and operations. Some common types of agricultural gearboxes include:
- Rotary Mower Gearboxes: These gearboxes are used in rotary mowers and cutters. They transmit power from the tractor’s power take-off (PTO) to the blades, enabling efficient cutting of grass, crops, and vegetation.
- Manure Spreader Gearboxes: Manure spreaders utilize specialized gearboxes to distribute manure evenly across fields. These gearboxes ensure consistent spreading of fertilizer while accommodating variable loads.
- Harvesting Gearboxes: Gearboxes used in harvesting equipment, such as combines and harvesters, enable efficient gathering, threshing, and separating of crops from their stalks. These gearboxes handle high loads and varying operating conditions.
- Seed Drill Gearboxes: Seed drills require gearboxes to distribute seeds accurately and at consistent intervals. These gearboxes ensure precise seed placement for optimal germination and crop growth.
- Hay Rake Gearboxes: Hay rakes utilize gearboxes to gather and arrange hay into windrows for baling. These gearboxes help optimize the hay collection process.
- Irrigation System Gearboxes: Agricultural irrigation systems may use gearboxes to control the movement and positioning of irrigation equipment, ensuring efficient water distribution across fields.
- Tillage Equipment Gearboxes: Gearboxes used in tillage equipment, such as plows and cultivators, help break up soil, prepare seedbeds, and promote seedling emergence.
- Tractor Gearboxes: Tractors may incorporate various gearboxes for tasks such as shifting gears, driving the power take-off, and operating attachments.
- Grain Auger Gearboxes: Grain augers use gearboxes to facilitate the movement of harvested grain from one location to another, such as from a combine to a storage bin.
Each type of agricultural gearbox is designed with specific features, load capacities, and durability to suit the demands of its intended task. Manufacturers engineer these gearboxes to withstand the challenging conditions of agricultural operations while ensuring efficient and reliable performance.
editor by CX 2023-09-05