Custom Pulleys
Ever-power has the expertise and specialized features to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-artwork technology can accommodate any kind of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it’s technically feasible, we will be able to produce it regardless of what size, materials or detail required. Furthermore to aid with your tasks Ever-power can manufacture a prototype as well as any production quantity.
Contact Application Engineering to go over your customized pulley requirements and design challenges. You may also design your personal pulley model using our custom 3D Model Configurator . Download your model or post it for a free of charge quote.
Custom Pulleys in Aluminum and other Finishes
Aluminum may be the standard metal for all share pulleys & most custom pulleys. However, there are a number of other components and completed such as steel or hard anodized aluminum that your application may require. Ever-power uses CNC technology and a highly skilled manufacturing team to make your custom pulleys with the fastest turnaround amount of time in the industry. Watch our Components and Finishes
We offer pulleys in numerous diameter sizes, which range from 1 inch to 35 inches.
Our pulleys can be manufactured with many various kinds of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys made from cast iron. We are able to also manufacture pulleys utilizing a variety of other components such as steel, bronze, plastic, aluminum, and brass.
We provide assistance during the design phase of customer orders, to greatly help our customers have the most affordable and effective pulley or sheave design.
We utilize the latest inspection equipment that helps us to maintain quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Maximum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing nonstandard parts often mean “custom” parts. Custom parts mean a complete host of stuff that the majority of manufacturers can’t afford; things like unique tooling, manufacturing, and procedures. These special extras had a need to create custom parts mean an extended lead time and, ultimately, increased prices.
For a number of companies, creating custom parts is handled in precisely in this manner. At Torque Transmissions, however, we have a different method of handling custom parts which makes better feeling for our business and for our clients businesses.
At Torque Transmitting we use a PULL production process. Pull-through production is characterized by smaller batches, quick responses to customer demands, and smooth product flow. This kind of creation is an exemplory case of lean production and is the reason why we are able to make orders to customer specifications.
What characterizes the kind of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what’s ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold bottom system to make unique mold tooling, which results in an exceedingly quick set up
Customer’s due date places the order in the production schedule
Once an purchase is started it moves through the manufacturing process without delays or queues
Pull-through production of this kind facilitates product customization since the products are made when they are ordered. This enables us to offer products which will meet a customer’s requirements, instead of offering standard items that may not meet the needs of a person or do the job 100%.