Quite a few projects are exclusive within the industry and represent one of the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping equipment along with advanced CNC milling and turning centers, that allows us to produce a vast selection of gear, sprocket, function, and rack sizes, shapes, and patterns.
To achieve the high rack power the customer required, the main of one’s teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no various other manufacturers can create. The part shown this is a helical gear rack that is utilized on a Maag equipment manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.

The customer needed a replacement part which is necessary to the operation of their machine and had previously been unable to find someone with the capacity to cut the required size of helical rack. Many times customers e mail us because OEM parts are no longer available or are price prohibitive. Often, clients have found that the quality of replacement parts produced by us exceed the product quality their OEM parts.

To achieve the high rack strength the customer required, the main of the teeth were hardened along with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complex gears and sprockets that no other manufacturers can create. The part shown this is a helical equipment rack that is utilized on a Maag equipment manufacturing machine. The gear rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.

This integrated and coordinated advancement of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the extensive know-how of our experienced experts in both tool and machine engineering, our clients benefit from a distinctive synergy effect leading to an increased service existence of both machine and tools, as well as an optimal formed part quality. We try to surpass your objectives and ensure your success with our quality.
For a long time, a machine tool builder had produced their gear rack for Woodworking Industry personal precision gear racks to attain ultra-precise positioning on their machines. They also needed this because their important clients demanded that their machines maintain accurate positioning with no mistake compensation on the axis.
To save costs, they wished to look for a gear rack provider who could attain the same limited rack tolerances and performance level that they had come accustom to.
Choosing from their wide variety of standard rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) equipment rack, which had a complete pitch deviation of less than twelve microns (< 0.012 mm) over a 1 meter length. The real pitch deviation was measured at 20º C and marked on each rack.