Precision ground gears are manufactured through the use of abrasive wheels to grind a gear blank to match the required gear design. These versatile gears are better suited to use with great instrumentation and additional small-scale parts, and in high precision applications.
More accurate complete: Precision ground gears include a more exact tooth finish than machined or cut gears, which provides better, smoother meshing of gear teeth for more managed operation.
More material options: While machining, stamping, and other manufacturing processes may limit materials options, nearly any metallic or alloy could be made into a gear via grinding.
Ground Helical Gear Racks Higher loads & better performance: Due to how they’re manufactured, ground gears are generally able to handle higher loads and higher stresses than gears produced via various other means. Floor gears are especially useful in applications that want large amounts of torque.Because of these unique advantages, generally in most applications, precision surface gears can outperform gears produced through other means. Floor gears deliver smoother performance and greater longevity.
Bevel Equipment – Bevel gears, sometimes just called bevels, are cone shaped gears made to transmit motion among intersecting axes. They are usually mounted on shafts that are 90 degrees aside, but can be designed for almost any position. Another related term you might here’s miter gear, which is a kind of bevel gear in which the mating pairs possess the same amount of teeth.
Ground Gear – Ground gears are made by the manufacturing procedure for gear grinding, also referred to as gear tooth grinding. Gear grinding creates high precision gearing, so floor gears can handle meeting higher quality requirements (AGMA, DIN, JIS or ISO) than cut gears. Gear grinding is particularly effective when gears distort through the heat treat procedure and tooth forms no longer fulfill drawing requirements. Both spur and helical gears can be produced using this method.
Helical Gear – As the teeth upon spur gears are cut straight and installed parallel to the axis of the apparatus, the teeth upon helical gears are cut and ground upon an angle to the facial skin of the gear. This enables the teeth to engage (mesh) more gradually therefore they operate more efficiently and quietly than spur gears, and can usually carry an increased load. Helical gears are also called helix gears.