The Ever-Vitality is a battle-tested modular planetary gearbox system designed especially for use in the Robotics industry. Designers choose among four end result shafts, configure a single-stage planetary using among six unique reductions, or build a multi-level gearbox using some of different ratio combinations.
Each of the Ever-Vitality gearboxes include installation plates & hardware for typical Robotics Competition motors (550, 775 Series, 9015 size motors) — these plates are custom made for each motor to provide perfect piloting and high efficiency.
What very good is a versatile system if it’s not simple to take apart and re-configure? That’s why we produced the Ever-Vitality with assembly screws in the back of the gearbox. This makes it easy to change planetary gear box equipment ratios, encoders, motors, etc. without need to take apart your entire mechanism. Another feature of the Ever-Vitality that makes it easy to use is the detachable shaft coupler system. This system permits you to alter motors with no need to buy a special pinion and press it on. Furthermore, the Ever-Vitality uses the same pilot and bolt circle as the CIM, letting you run a Ever-Power everywhere a CIM motor mounts.
he Ever-Power includes a variety of options for mounting. Each gearbox offers four 10-32 threaded holes on top and bottom level of its housing for easy side mounting. In addition, there are also holes on the front which allow face-mounting. Easily, these holes happen to be on a 2″ bolt circle; this can be the same as the CIM motor – everywhere you can mount a CIM-style engine, you can attach a Ever-Power.
Other features include:
Six different planetary gear stages can be used to build up to 72 unique equipment ratios, the almost all of any COTS gearbox in FRC or perhaps FTC.
Adapts to a number of FRC motors (BAG, Mini CIM, RS-550, RS-775, 775pro, Redline, AM-9015, and CIM)
Adapts to a variety of FTC motors (AndyMark NeveRest, REV HD Hex Electric motor, Tetrix TorqueNADO)
ABEC-1/ISO 492 Class Common Bearings, rated for 20,000+ RPM
AGMA-11 quality planet and sun gears created from hardened 4140 steel
The Ever-Power v2 assembly is currently held together with screws that install on the “back” (electric motor side) of the housing. This implies that the gearbox can be disassembled to improve gearsets without eliminating the gearbox output from the robot. Bosses have already been added to the sides of the gearbox thus when it is side-mounted you can “crank down” on the installation screws without accidentally misaligning a ring-gear level. The v1 & v2 insight and output blocks cannot be blended and matched – A v2 input block must be used with a v2 outcome block. Ring gears and equipment kits are compatible between v1 & v2
The base Ever-Power kits now include an optional pilot ring that will allow users to pilot the Ever-Power on a 0.75″ hole, rather than counting on screw clearances to locate the gearbox. The plastic motor mounting plates at this point pilot on the insight block.
Product Overview
Product Usage:
All Ever-Electric power gearboxes require grease for proper procedure and extended life. We advise using our red tacky grease, am-2768. We also encourage that an individual powers the gearbox continually for thirty minutes without grease to allow the apparatus teeth to use in. While we carry out design with short run instances at heart, this ‘run in’ period for smooth gearbox procedure, is recommended. Once that is completed, comprehensive grease of the gear teeth periodically to ensure smooth operation.
Solitary speed planetary gearbox, with the same mounting and output interface as a 2.5″ CIM motor. Each planet gear has its bearing to spin freely on the carrier plate pins. A 2.5″ CIM Motor could also be used as the motor input, but requires this pinion equipment ( am-0556) and a CIM Spacer (am-0555).
Motor Input:
9015 motor fits on this gearbox
550 motor fits on this gearbox
2.5″ CIM Motor can be mounted, with a bored-out sun equipment and a spacer
Included Hardware:
Two – 8mm id ball bearings, (19mm od, 22mm od) supporting output shaft
One – Steel planet and sun gears, 32 dp, 20 level p.a.
Five – Planet gears (12 tooth)
One – 15 tooth sunlight gear, with 0.125 inch bore
One – 40 tooth ring gear
Performance Data:
(with the suggestions being a 9015 Fisher-Price motor)
Input voltage: 12 volts
Stall Torque: 1.12 ft-lb.
Free speed: approximately 4,000 rpm
Assembly Tip:
Install the aluminium plate to the face of the motor Just before pressing the pinion gear onto the engine shaft.
Specifications
Material: body is aluminum, shaft is 4140 steel
Mounting Holes: #10-32 tapped holes (2), in a 2″ bolt circle to attach at output shaft
Exterior dimension: 2.5 in.
Ratio: 3.67:1
Shaft Diameter: 0.313 inch,with 2mm keyway
Weight: 0.63 lbs
Product Features
Stainless steel 416 unique non-electrolysis nickle surface treatment
Integrated helical interior ring gear
Patented output sealing systems design
One piece planet carrier with output shaft design
Plasma nitriding
True helical gear design
Advanced gearing technology crowns lead of every gear tooth
Deep groove ball bearing
Lubricated with Nyogel 792D (Smart Grease)
With optional superior backlash of < 1 arc-min
Planetary Gearbox with Output Shaft
Ever-Electrical power planetary gearboxes with output shaft are suited to a variety of drive solutions.
The output shaft comes in several variations, for instance, seeing that an output shaft with feather key for positive-fit and efficient power transmission. The feather major is a universal connecting element found in numerous drive parts and permits you to achieve an instant and secure connection between the planetary gearbox with output shaft as well as your application.
The planetary gearbox with smooth output shaft is the ideal element for attaining a force-fit link with a coupling. This enables you to achieve maximum torque transmission whilst in reverse mode.
You can also connect the planetary gearbox with end result shaft to your travel program with a toothed shaft. Utilizing a toothed result shaft standardized to DIN 5480, it is very simple to flawlessly fit additional drive pieces such as a pinion with internal gearing.
The input flange of the planetary gearbox is individually adapted to the engine. The compact device of planetary gearbox with outcome shaft and servomotor boosts your flexibility.
Due to rotating result shaft’s low inertia, planetary gearboxes with output shaft will be the ideal solution for many dynamic applications. The flexibility of planetary gearboxes with productivity shaft gives you maximum versatility to opt for the right merchandise for your application.
If, despite the compactness of our planetary gearboxes, you will need an even shorter gearbox, you will find a right position planetary gearbox with output shaft here.
INDUSTRIAL PLANETARY GEARBOXES
Complete range of modular design planetary gearboxes for commercial applications. It combines high performance with low priced and compact size, superb reliability, simple set up and reduced protection. Brevini’s commercial planetary gearboxes can be found in a variety of sizes to make sure optimum timeframe and silent running in a variety of applications. These in-line or right-position planetary gearboxes can be purchased in male and female shaft configurations. The male shaft alternative (splined or cylindrical) is able to withstand good radial or axial loads on the output shaft.
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g700-P planetary gearboxes
Accuracy in the application.
The g700 planetary gearbox is a great solution for dynamic and cost-optimized applications.
Its high-level of reliability, long program life and excellent scalability make it a precise solution for demanding machine tasks.
Advantages:
For applications in which a medium backlash is necessary
High input speed practical: max. input speed 18,000 rpm
Wide transmission range: we=3 to 512 in 24 ratios
Wide torque range: 44.25 to 7081 lb-in (5 to 800 Nm) in five sizes
Lifetime lubrication for just about any mounting position
Can always be combined with the following motors:
With synchronous and asynchronous servo motors in the energy range between 0.33 to 27 Hp (0.25 to 20.3 kW) 2212 to 17,9670 lb-in (250 to 20,300 Nm)
The Ever-Electrical power Planetary Gearbox for Electricity and Precision
vrs inlineFull electricity with the highest degrees of accuracy. The PlanetGear of Ever-Power gets the necessary ability reserves available for the most demanding electric power transmission requirements.
Advantages:
compact design
high level of efficiency
high torsional rigidity
low mass moment of inertia torque
high overload capacity
high dynamics
large transmission ratios
Ever-Power presents innovative, customised gearbox alternatives in a helical-toothed design. The look of the toothing is normally carried out using KISSsoft and our own design and calculation courses.
As well as the provision of technical support and advice to our customers, we also dominate the entire engineering process. By working closely together with our customers, we warranty the development and production of the optimum travel solution in each case.