In the family of reducers, planetary reducer are trusted in servo, stepping, DC and other transmission systems because of their small size, high transmission efficiency, wide deceleration vary and high accuracy. Its role is to reduce the speed boost torque and reduce the load/motor instant of inertia ratio beneath the premise of making sure precision transmission. Previously few years, some users have suffered from unnecessary damage when the reducer is usually broken due to human factors such as for example illegal installation. Therefore, in order to better help the users to utilize the reducer, I’ll introduce you at length how to properly install the planetary reducer.
Proper installation, use and maintenance of the reducer is an important component of ensuring the standard procedure of mechanical equipment. Consequently, when installing the planetary gearbox, be certain to carefully assemble and use it in stringent accordance with the next installation and use.
First step
Before installation, confirm whether the motor and reducer are Rotary Air Compressor intact, and strictly check whether the dimensions of the parts linked to the reducer are matched. Here are the dimensions and complementing tolerances of the positioning boss, insight shaft and reducer groove of the engine.
Second step
Unscrew the screw on the outer aspect of the flange of the reducer flange, change the clamping ring of the PCS system so that the medial side holes are aligned with the dust holes, and place the hexagon socket into the hexagon. From then on, take away the motor shaft key.
third step
Connect the electric motor to the reducer naturally. When connecting, it should be ensured that the result shaft of the reducer can be concentric with the insight shaft of the motor, and the outer flanges of the two are parallel. As the center is inconsistent, it’ll cause the electric motor shaft to break or the reducer gear to wear.
In addition, it is strictly forbidden going to with a hammer or so on during installation to prevent harm to the bearing or equipment due to excessive axial force or radial force. Make sure to tighten the mounting bolts before tightening the tightening bolts. Before installation, wipe the anti-rust essential oil of the motor insight shaft, positioning boss and reducer reference to gasoline or zinc-sodium drinking water. Its purpose is usually to ensure the tightness of the connection and the flexibility of operation, and to prevent unnecessary wear.
Before connecting the motor to the gearbox, the motor shaft keyway ought to be perpendicular to the tightening bolt. To make sure uniform power, first screw the mounting bolts at any diagonal placement, but do not tighten them. Then screw on the mounting bolts at the other two diagonal positions and lastly tighten the four mounting bolts one at a time. Finally, tighten the tightening bolts. All tightening bolts should be set and inspected using the torque wrenches according to the indicated set torque data.
The correct installation between your gear reducer and the mechanical equipment is similar to the correct installation between your reducer and the drive motor. The key is to make sure that the result shaft of the reducer is concentric with the shaft of the powered part.