In the family of reducers, planetary reducer are widely used in servo, stepping, DC and other transmission systems due to their small size, high transmission efficiency, wide deceleration vary and high precision. Its role is to lessen the speed boost torque and reduce the load/motor instant of inertia ratio beneath the premise of ensuring precision transmission. In the past couple of years, some users possess suffered from unnecessary damage when the reducer is definitely broken because of human elements such as illegal installation. Therefore, to be able to better help the users to utilize the reducer, I will introduce you at length how to properly install the planetary reducer.
Proper installation, make use of and maintenance of the gearbox is a Gearbox significant part of ensuring the normal operation of mechanical equipment. Consequently, when installing the planetary gear reducer, make sure to thoroughly assemble and utilize it in tight accordance with the next installation and use.
First step
Before installation, confirm whether the motor and reducer are intact, and strictly check if the dimensions of the parts linked to the reducer are matched. Listed below are the dimensions and coordinating tolerances of the positioning boss, input shaft and reducer groove of the electric motor.
Second step
Unscrew the screw on the outer aspect of the flange of the reducer flange, change the clamping band of the PCS program so that the side holes are aligned with the dirt holes, and place the hexagon socket into the hexagon. After that, remove the motor shaft key.
third step
Connect the engine to the gearbox naturally. When connecting, it must be ensured that the result shaft of the reducer is certainly concentric with the input shaft of the motor, and the outer flanges of both are parallel. As the heart is inconsistent, it will cause the motor shaft to break or the reducer equipment to wear.
In addition, it is strictly forbidden going to with a hammer or so on during installation to avoid damage to the bearing or equipment because of excessive axial force or radial force. Be sure to tighten the mounting bolts before tightening the tightening bolts. Before installation, clean the anti-rust essential oil of the motor insight shaft, positioning boss and reducer reference to gasoline or zinc-sodium water. Its purpose is usually to guarantee the tightness of the bond and the flexibility of operation, and also to prevent unnecessary wear.
Before connecting the motor to the gearbox, the motor shaft keyway ought to be perpendicular to the tightening bolt. To ensure uniform push, first screw the mounting bolts at any diagonal placement, but usually do not tighten them. Then screw on the mounting bolts at the additional two diagonal positions and lastly tighten the four mounting bolts one at a time. Finally, tighten the tightening bolts. All tightening bolts are to be set and inspected using the torque wrenches based on the indicated fixed torque data.
The correct installation between the gearbox and the mechanical equipment is comparable to the correct installation between your reducer and the drive motor. The key is to ensure that the result shaft of the reducer is usually concentric with the shaft of the powered part.