AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an exceptionally short, light however rigid housing and full compatibility with standard motor adapters. Highest Precision, Highest Torque and Quiet Operation are given by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Producer in the World
Ever-Power is an internationally leader in production of planetary gearboxes. Predicated on more than twenty years of accumulated production and marketing experience, plus the highest level of technical production capabilities, Ever-Power designed and constructed a technically advanced, high swiftness, low backlash servo app planetary gearbox. Our Break through patented technology (over 6 patents), supplies the customer with the the best high precision helical reducer at a reasonable price and is offered with the only suggestion to toe 5-Season warranty in the industry today, like the seals and bearings. Our business slogan is TRUTHFUL RESPONSIBLE CREATIVE. The primary focus in daily procedure is quality. We satisfaction ourselves on our commitment to quality; our duty, is customer satisfaction. We are consistently improving processes, finding proper and effective methods to provide clients new solutions for hard applications, and developing services.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their exceptional properties, planetary gearboxes are found in all kind of industrial applications. Ever-Power high precision planetary gearboxes preferably cover demanding requirements – information are shown on the technical information pages in our catalog.
Product Features
Higher output torque rating through the use of spiral bevel gear design. 30% more than straight bevel gear.
Allows input speeds up to 8 occasions than with directly bevel gearing.
Improved load posting through precision tooth design and longer service life.
Ground gears verified with advanced software, ensures smooth, calm operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for greatest stiffness.
Free of maintenance lifetime lubrication.
Patented sealing design for high rate and continuous running.
High efficiency up to 95%. Low sound level down to 61dB.
Most ratios offered from 3~200.
With option premium backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes are equipped with reinforced output bearings, and can withstand high radial and axial loads. They enable a straightforward design without extra bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are top quality gear units with a combination of innovation and years of experience. Ever-Power planetary gearboxes are created to use servomotors in machines requiring high accuracy positioning.
The Ever-Power high precision planetary gearbox series ensures a minimum torsional backlash because of a very high torsional rigidity for the best precision and dynamics. Furthermore, the reinforced angular get in touch with output bearingsoffer high radial and axial capacities, incredibly high resistance against tilt, perfect control precision and intensely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input motor flanges: For just about any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the following advantages:
High capacity output bearing offers high radial and axial capacity and an intense resistance against tilting moment because of the over-sized taper roller bearings.
High torsional rigidity thanks to an huge, robust, planet carrier with stable two-sided support for the planetary gears.
Maximum operating safety
Low running noise due to the optimized equipment tooth profile
High efficiency (98%)
High quality seals offer long lasting sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 planet wheels assembled on the main stage, Ever-Power high precision planetary gear units attain a very good load balancing, resulting in very high operating safety and very smooth operation. The standard series includes 1, 2, 3 and 4 phases planetary gearboxes with ratios from 3 to 1000. Higher gear reductions can be achieved by adding additional stages.
All of the torques you will ever need. Just imagine what you can do with it.
Let’s discuss torque and precision. From many years Ever-Power high precision planetary gearboxes are popular brand for high precision gearboxes with high torque ideals. Even though many manufacturers stop the standard range in about 1000 Nm, we produce heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning coupled with a higher value of torque transmission. However if you need more torque, Ever-Power also has heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The biggest Backlash range. Purchase what you need, no more.
Often customers ask us “I want a robust precision planetary gearbox but I don’t want to pay a price for <3 arcmin gearbox, because 10 arcmin is enough for the machine...”. We have the solution. Ever-Power supplies the biggest range of backlash because of their customers, ca.0' <1' <3' <5' or <10'. Just purchase what you need
Unmatched torsional stiffness. Successful and market-leading machines
There are many planetary gearboxes in the market with compatible output dimensions. So, you count yourself lucky because you can choose among many brands, right? But if you manufacture high precision machines and you are searching for a kick-ass high precision planetary gearbox, after that it is not very easy. Ever-Power Ever-Power planetary gearboxes are made for the best torsional rigidity. Why? Because torsional backlash usually is the main element of the total backlash when the electric motor is running at full load. So we did a side by side comparison between a standard model Ever-Power and the best alternatives. Ever-Power arrived ahead, rather than by chance. Ever-Power supplies the planetary gearbox (with result shaft) with the very best torsional stiffness. Ever-Power gearboxes are more specific and that offer greater results even (and specially) in high-dynamic situations.
Transmission Ratios. World’s biggest range
Our customers generate many types of machines. Thus you can expect the biggest range of transmission ratios in the globe. Thus, our consumer can optimize their machine flawlessly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to possess their customers needs in the front line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are created to offer the maximum capability at the output shaft. So, we have designed the Ever-Power gearboxes with a single-piece large diameter output shaft – world carrier. We used the biggest high performance taper roller bearings obtaining the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and output capacity for machines with a big number of cycles per minute. From today’s packaging machine to a strong NC device machine, Ever-Power is the perfect solution.
Efficiency
A precision design, ultra restricted tolerance machining and great surface finishes, allow the Ever-Power to operate at high efficiency values, 98% for just one stage gearbox and 96% for a two phases gearbox. Efficiency values rely on torsional backlash, quickness, ratio, ambient temperature, etc. The common efficiency level varies based on the number of stages as shown in the specialized data sheets for every gearbox model.
Lubrication
All SG high precision gearboxes are supplied with a particular synthetic lubricant that provides lifetime lubrication.
Gears, planet carrier and housing
The ring gear, made of steel, is an integral area of the housing, sunlight and world wheels are made from contemporary treated steels, and the insight bearing flange is made of aluminum. The solitary piece planet carrier and output shaft is made of ductile iron, resulting a robust design.
Design and mounting positions
Ever-Power high precision planetary gear units will often have an square output flange with holes and can be mounted in any position. However, on demand, we can also supply gearboxes with circular output flanges with threaded holes.
Motor connection
The engine installation is quite easy thanks to clamping ring technology, that ensures a slip free and non wearing transmission. This reliable input coupling system is suitable for continuous and intermittent assistance with simple shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and top quality synthetic lubricant.
Selection of the best gearbox
Ever-Power offers you 2 tools to assist you select the proper gearbox:
Select the gearbox with our on-line “Gearbox Style Tool”, or
Fill the “contact page for a fresh application”, within our catalog, and send it to us.
Available models
Ever-Power-100
Output torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Output torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Result torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000