Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been created with a particular torque/speed relationship at heart and therefore advantages from many advantages.
compact and rigid style ensures highest efficiency whilst getting space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disk (with or without shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
Most of these options are made feasible by a modular design concept that begins with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a great spiral bevel gearbox solution whether for power transmission, high torque, or powerful applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a reliable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You will find the full product line, with technical specifications and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are suitable for universal use because of their machine-friendly structure and adaptability. The effective and reliable top performer is obtainable in different variations. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the present day production method of ground circular arc tooth according to Ever-Power. For customers, this means greater toothing quality and precision along with even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input velocity: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by top quality and robust efficiency by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are produced in four different variations. The drive and the wheel are mainly made with Ever-Power spiral gearing providing a tranquil, steady and efficient operation.
Type EP is the standard version where in fact the bedding consists of strong single-row deep groove ball bearings on polished bearing seats.
Type “E” and “P” are gearboxes intended for transmission of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing seats.
Type “L” is a special gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes could be supplied with up to 4 shafts, hollow shaft and with an result torque of up to 1,000 Nm and will be fitted with a electric motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and may be supplied in a hygienic edition with a lubricant approved for the meals industry, with stainless shafts and with a rustproof yellowish chromated gear housing. When there is a need for particular shafts or flanges, we have great encounter in adapting gearboxes – also in smaller quantities – or in designing special gearboxes for instance with equipment housings in stainless or as precision gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the distinctions in helix angles, they could be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, because of the fact that manufacture facilities for straight bevel gears have become rare and the fact that straight bevel gears teeth cannot be polished, making spiral bevel gears which can be polished superior with regards to noise decrease, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally classified by their manufacturing methods, namely the Gleason technique and Klingelnberg method, which each have differing teeth styles, and presently most gears utilize the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-house heat treatment make us extremely flexible and responsive. We work together in partnership with you, providing assistance and assistance for your specific software, guiding you through concept, design and produce according to your own requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a choice of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for special requirements such as for example ATEX or for make use of in the meals industry
Different corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time when you are extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, possess overload capability and so are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are thoroughly spaced to allow lubricants to become spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adjustable locknut style.
Spiral bevel gears are made for applications that want high speed and high torque power. They can help cut consumer costs by giving long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced threat of overheating. Curved the teeth and deeper traction between those the teeth ensures higher asset availability to boost flexible performance and lengthen equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-level angle. One’s teeth are designed with a slight curve to supply better flexibility and traction. Although they could be considered a hypoid gear, they haven’t any offsets, which indicates they will not slip during procedure. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.